I just wanted a quote. But signup was painful it needs a major review. Then I uploaded a zip of my gerbers and it came up with some error that I could not figure out and halted any further movement. I'd love to do my PCBs domestic but the site makes it way too hard.
OK, Its a cool video, and wish there was more joined up thinking about keeping sovereign control of designs/manufacture - but the concept isn't new. I know the UK better, but 24 hour pcbs are a thing, we have https://www.pcbtrain.co.uk (which might outsource to china anyway) but I usually prefer https://www.eurocircuits.com/ which builds in Poland. There are plenty more CEMs
Sadly neither really compete on price with jlcpcb and despite a hemisphere of delivery advantage jlcpcb can be quicker! I once got in a discussion with a Project Manager about whether the design was worth keeping some level of traceability for ~$50... he just wanted it cheaper.
I do a fair bit of electronics manufacturing and excited to see this pop up.
However I have my reservations because China is incredibly cheap, incredibly fast, and incredibly skilled. Our domestic made boards tend to be lower quality with more mistakes than Chinese made ones (while also costing up to 50x more).
I'll run some designs through this later, and I really hope it is broadly viable (not just unique niches that fit their tooling)
Is all this stuff entirely machines nowadays, or do people do it by hand still?
I remember documentaries from the 90s/00s showing Chinese factories with people hand soldering stuff onto PCBs, but most components used in electronics seems way too small for that.
Pretty strict board requirements. They give an example motor controller, but then require your board to be 1oz copper. Motor controllers in particular often use 2oz for high current. No buried vias is an interesting requirement too. I'm not sure how often our guys use them but dense designs probably need them.
Still, looks super cool and I don't think the price difference is very high for a company doing prototypes.
Hi Andrew founder of CircuitHub here. Happy to answer any questions. Hardware design has been in the news a lot lately as it's going through the same AI revolution as coding. We're happy to make it easy to turn those designs into physical products.
I wish you well, domestic electronic production is something we need very badly.
I won't complain about the price, I understand it's going to be more expensive than China. But it's a tough one for me. I have a budget that I have to work with, and while I have some flexibility 3X prices (your site priced $9k compared to JLC's $2k, even after tariffs and shipping) make the project nonviable for me. I hope you can continue to improve pricing over time as you scale.
Also your parts selection interface needs a lot of work. I have a very simple board and I had to go through clunky search and select for parts, even when the digikey part number was in the description.
Looks interesting. As a US manufacturer/designer I will be keeping an eye on this closely.
Currently, all assembly is done in house (in the US) but bare PCBs typically are still made in CN.
We used to produce everything overseas and just do the QA/test in the US but during the chip shortage I ended up setting up the production line to attempt to eliminate any possible shortages/tariffs.
It is a difficult struggle manufacturing commercial products in the US (doubly so with an openhardware project) since the final cost is the major blocker but I decided it was worth it for many reasons. Big issue though is knowing that even if I pay someone 2x the going rate for an employee it still will not be a living wage. Not sure the fix there. I see you are planning to lean heavily on automation/AI for this, will be watching to see how it all progresses.
There are still some major blockers in the US. Commercial/Industrial real estate being a big one. Costs are not going down...even if employee count is minimized.
> Big issue though is knowing that even if I pay someone 2x the going rate for an employee it still will not be a living wage.
Being mindful of wages is great, but eventually you have to accept that creating a job at a less than ideal wage is better than not creating any job at all. If the pay is not enough then you’ll get the signal through being unable to hire because workers are taking better paying jobs.
An unintuitive feature of the job market is that creating more low paying jobs actually puts upward pressure on wages. Ideally the low end of the job market should be saturated with job opportunities, which creates a situation where employers have to compete with each other to raise wages to find and retain employees, which means pay goes up for everyone.
So don’t let worries about not being able to pay as much as you’d like get in the way of paying anyone at all. The alternative (less jobs, more outsourcing) is worse in every way.
> Being mindful of wages is great, but eventually you have to accept that creating a job at a less than ideal wage is better than not creating any job at all.
For the employee, maybe. For the employer, it depends on how much time/money you have to put into training and what turnover is. Paying non-living wages leads to high(er) turnover because people will leave for anything better.
Right. That’s exactly what pushes wages up. Employers have to find the wage that retains employees while still being profitable.
Money is not unlimited though so “just pay everyone a living wage” isn’t a real solution. If you can’t afford to pay ideal “living wage” (which is an undefined target that keeps moving depending on who you ask) then your options are to either not create the job at all, or outsource the work.
So therefore, creating a job at any wage is better for your economy than not creating the job at all.
It’s incredible that you set up an in-house PCBA pipeline. I’m curious about what that looks like, and what you are building/manufacturing, if you don’t mind sharing!
I run some used Manncorp/Autotronik equipment. Pnp, oven, bunch of hand tools and such for rework (Metcal irons). If I didn't have this I would likely build a line using an openpnp based machine.
Making boards for the Smoothieware/Smoothieboard project. [1]
> Big issue though is knowing that even if I pay someone 2x the going rate for an employee it still will not be a living wage. Not sure the fix there.
The fix is you will just have to buy American and pay higher prices for higher "living wages". There's no way around it besides taxes or tariffs on foreign goods to equalize the wage/price difference (which does have some down sides).
I buy American and western-made products as much as possible, and I pay higher prices (assuming high quality) for those higher wages. If you want low cost, you can't by definition support "living wages".
There's no "oh if only the CEO makes less" way around it either. Labor is simply more expensive in the west and will remain so and you can vote with your wallet, as I do, or you can pay people less than living wages.
The site quotes prices for ≥4 layer board production are on the order of 10x JLCPCB. I can pay for DHL overnight from JLC and still come in from uploading my design to holding it in my hand ~7 business days or less.
A domestic PCB manufacturing pipeline, has been a pipe dream for me an many other Hardware startup EEs for a long time. Until costs are more competitive, CN still gets the business. Hope you can bring costs for small batch prototype PCB manufacturing down further in the future, then you will have our business!
Thanks for the feedback. For 5 units of 2 or 4 layer turnkey assembled boards, so long as you fit in the Grid Proto spec it's a little bit more expensive (not 10x, more like 1.3x) and much faster - we have benchmarked this quite a bit. 7 days to the US with any consistency is not possible, we have a lot of data points on that, median is about 10 days. To other countries it might be faster?
> For 5 units of 2 or 4 layer turnkey assembled boards, so long as you fit in the Grid Proto spec it's a little bit more expensive (not 10x, more like 1.3x)
Does that include the cost of parts? One of the issues I had with sourcing prototype PCBA's in the US is parts are much more expensive (not 10x, but also not 1.3x).
Hi. I'm a little confused about how many companies are under your umbrella. Is CircuitLabs the parent company for The Grid and all these other companies on this page? https://www.circuithub.com/case-studies
"Never put any friction between your customer and giving you money"
Dude, absolutely get rid of the requirement to make an account to get a quote. Understandable(ish) to need one to check-out, but hell "Check-out as guest" was probably one of the most profitable innovations in e-commerce ever.
A longer list of accounts is not worth more than a longer list of orders.
I was interested and hit the friction twice, after making an account, It wouldn't accept eagle files or just the raw gerbers. I know it's older but even sparkfun and adafruit designs are in this format.
For PCB quotes yes, but this kind of thing can be gamed by competitors. I think this is why there isn't great price info for many brick and mortar and online shops now..
Most of the ones (for cnc and sheet metal at least) I’ve used do an estimate while you poke around and select options and then you send it for a final validation and quote.
Andrew, congrats on the launch! Great to see another scaled manufacturer and assembly line here in Massachusetts. I helped scale another startup with personalized for 3D prints for orthodontic braces (https://lf.co/blog/deloitte-fast500-2024), so feel to reach out to exchange tips since the generic mass manufacturing world is not well suited for this new world of “one size fits one” at a global scale.
Also, one question to pick your team’s brain: What’s your team’s AI PCB workflow and design tips to work with your production line? Any specific tips for ESP32-related integrations?
We've had a few batches of mostly assembled (minus through hole parts) prototype boards made with y'all recently, pretty stoked how quick it is. Plus no tarrifs vs the last PCBway order.
Curious, why are surface mount USB-C connectors not able to be done as part of the surface mount components (treated as a through hole I think)? Too fiddly?
I don't see why non-US companies should "vote with their wallet" by over-spending so that they can have a US supply chain instead of a Chinese supply chain. They're both foreign, outside their control and vulnerable to political stunts.
They are different political stunts though. If your supply chain is vulnerable to politics then you want options so that any one stunt cannot hurt you.
Also, while there are political stunts, my current reading is the US stunts are more temporary and the next president won't continue them. While China's are likely longer term - there is a reasonably possibly China will attack Taiwan and Europe will join with the US and defending. Only time will tell, but that is my read on the situation.
I'd imagine that just because they've decided it's good enough to go public with it, doesn't mean it's done getting better. Or that someone else can't do it better, now that it's been shown to work.
I'm surprised they don't offer next day turn around (whenever fedex's last pickup plus however long to build). Even same day if you live close to their factory.
Meanwhile as a hobbyist I'd be glad for the discount "we will get around to it sometime in the next two weeks discount"
I ordered 2 power supplies from China for work, and they power supplies were $60/each, and the tariffs were $45/ea. I am all for manufacturing in the US, but holy hell, give industry time to develop the skills and infrastructure
That's never been true (at least since the first chips or components). A lot of my Shenzhen orders have to wait on international airfreight on US-made chips because the ones I spec'd (basically the only ones that would do the job) are US-manufactured and warehoused.
Recommend you look at a world map of Intel fabs. Or Micron Fabs.
Lets be realistic.. components meaning 0805 capacitors and resistors, small digital ICs. I can almost guarantee those aren't made in the US... and are WAY cheaper on a site like LCSC.
Awesome. Wish I could work on a project like this. I wonder how it scales compared to a long linear assembly line with lots of preloaded pick and place machines. I've been expecting the next stage of electronics automation to look more like an amazon warehouse. Parts distribution and assembly happening under the one roof, fully automated.
kudos! for solving a hardwares, hardware problem, but especialy for the open, matter of fact demenour devoid of rhetoric.
aaaand the web site renders perfectly on my less than standard browser, fast too.
However I have my reservations because China is incredibly cheap, incredibly fast, and incredibly skilled. Our domestic made boards tend to be lower quality with more mistakes than Chinese made ones (while also costing up to 50x more).
I'll run some designs through this later, and I really hope it is broadly viable (not just unique niches that fit their tooling)
I remember documentaries from the 90s/00s showing Chinese factories with people hand soldering stuff onto PCBs, but most components used in electronics seems way too small for that.
Still, looks super cool and I don't think the price difference is very high for a company doing prototypes.
I won't complain about the price, I understand it's going to be more expensive than China. But it's a tough one for me. I have a budget that I have to work with, and while I have some flexibility 3X prices (your site priced $9k compared to JLC's $2k, even after tariffs and shipping) make the project nonviable for me. I hope you can continue to improve pricing over time as you scale.
Also your parts selection interface needs a lot of work. I have a very simple board and I had to go through clunky search and select for parts, even when the digikey part number was in the description.
Currently, all assembly is done in house (in the US) but bare PCBs typically are still made in CN. We used to produce everything overseas and just do the QA/test in the US but during the chip shortage I ended up setting up the production line to attempt to eliminate any possible shortages/tariffs.
It is a difficult struggle manufacturing commercial products in the US (doubly so with an openhardware project) since the final cost is the major blocker but I decided it was worth it for many reasons. Big issue though is knowing that even if I pay someone 2x the going rate for an employee it still will not be a living wage. Not sure the fix there. I see you are planning to lean heavily on automation/AI for this, will be watching to see how it all progresses.
There are still some major blockers in the US. Commercial/Industrial real estate being a big one. Costs are not going down...even if employee count is minimized.
I wish nothing but the best for the project.
Being mindful of wages is great, but eventually you have to accept that creating a job at a less than ideal wage is better than not creating any job at all. If the pay is not enough then you’ll get the signal through being unable to hire because workers are taking better paying jobs.
An unintuitive feature of the job market is that creating more low paying jobs actually puts upward pressure on wages. Ideally the low end of the job market should be saturated with job opportunities, which creates a situation where employers have to compete with each other to raise wages to find and retain employees, which means pay goes up for everyone.
So don’t let worries about not being able to pay as much as you’d like get in the way of paying anyone at all. The alternative (less jobs, more outsourcing) is worse in every way.
For the employee, maybe. For the employer, it depends on how much time/money you have to put into training and what turnover is. Paying non-living wages leads to high(er) turnover because people will leave for anything better.
Money is not unlimited though so “just pay everyone a living wage” isn’t a real solution. If you can’t afford to pay ideal “living wage” (which is an undefined target that keeps moving depending on who you ask) then your options are to either not create the job at all, or outsource the work.
So therefore, creating a job at any wage is better for your economy than not creating the job at all.
Making boards for the Smoothieware/Smoothieboard project. [1]
Mostly small SMT stuff on there. 0402, BGA, etc.
[1]https://github.com/Smoothieware/Smoothieboard2
The fix is you will just have to buy American and pay higher prices for higher "living wages". There's no way around it besides taxes or tariffs on foreign goods to equalize the wage/price difference (which does have some down sides).
I buy American and western-made products as much as possible, and I pay higher prices (assuming high quality) for those higher wages. If you want low cost, you can't by definition support "living wages".
There's no "oh if only the CEO makes less" way around it either. Labor is simply more expensive in the west and will remain so and you can vote with your wallet, as I do, or you can pay people less than living wages.
A domestic PCB manufacturing pipeline, has been a pipe dream for me an many other Hardware startup EEs for a long time. Until costs are more competitive, CN still gets the business. Hope you can bring costs for small batch prototype PCB manufacturing down further in the future, then you will have our business!
Does that include the cost of parts? One of the issues I had with sourcing prototype PCBA's in the US is parts are much more expensive (not 10x, but also not 1.3x).
"Never put any friction between your customer and giving you money"
Dude, absolutely get rid of the requirement to make an account to get a quote. Understandable(ish) to need one to check-out, but hell "Check-out as guest" was probably one of the most profitable innovations in e-commerce ever.
A longer list of accounts is not worth more than a longer list of orders.
Also, one question to pick your team’s brain: What’s your team’s AI PCB workflow and design tips to work with your production line? Any specific tips for ESP32-related integrations?
Curious, why are surface mount USB-C connectors not able to be done as part of the surface mount components (treated as a through hole I think)? Too fiddly?
The app feels very vibe-coded, and gives impression it's not well tested and polished for a new user/project.
I appreciate PCBs aren't the usual the consumer-level type of user, but I felt confused by a lot compared to JLCPCB. Hope that helps.
Seems to me that Shenzen still wins at least for the non-USA world.
They are different political stunts though. If your supply chain is vulnerable to politics then you want options so that any one stunt cannot hurt you.
Also, while there are political stunts, my current reading is the US stunts are more temporary and the next president won't continue them. While China's are likely longer term - there is a reasonably possibly China will attack Taiwan and Europe will join with the US and defending. Only time will tell, but that is my read on the situation.
I am not sure you understand the damage this administration has done.
I'd imagine that just because they've decided it's good enough to go public with it, doesn't mean it's done getting better. Or that someone else can't do it better, now that it's been shown to work.
Meanwhile as a hobbyist I'd be glad for the discount "we will get around to it sometime in the next two weeks discount"
Plus if you can get someone on the phone there can be value in that.
And if a sales engineer comes out and sees your operation you might get more than a free lunch…
A supply chain that also comes from Shenzhen... last time I checked, North America doesn't make chips or other components either.
That's never been true (at least since the first chips or components). A lot of my Shenzhen orders have to wait on international airfreight on US-made chips because the ones I spec'd (basically the only ones that would do the job) are US-manufactured and warehoused.
Recommend you look at a world map of Intel fabs. Or Micron Fabs.
Can't wait to see how quickly I can get boards next time I need a batch! The adage 'hardware is hard' is getting less true every day